Mexican Burgers with Smoked Poblanos is packed full of flavor. Our secret is a chorizo burger and smoking them for incredible smoky flavor and moisture then finish over high heat for the perfect char.
Mexican Burgers. Oh burgers.
I’ll be honest, I wasn’t always a huge homemade-burger-at-home kind of gal. I used to reserve those for restaurants that are known for really amazing juicy burgers. When we would do them at home I would usually do my best to try to be “healthy” about it (by using ground turkey instead of beef). If you remember, we do have an amazing trick to add incredible flavor to turkey (spoiler alert, it’s bacon paste).
But for mexican burgers, they had to be amazing for me to dive in and commit to making them at home. Adding a mix of beef and chorizo was also the finishing touch for one influenced by spices from Mexico.
What is Chorizo?
Chorizo is simply defined as pork sausage mixed with spices. The spices can range from simple and not spicy, to very complex and spicy. Chorizo is also not specifically Mexican, instead can be influenced by various European styles.
For this Mexican Burger we are combining elements of Mexican Chorizo with Poblano Peppers in a style that I grew up with. You can buy the chorizo in bulk in some grocery stores, but most commonly it will come prerolled into sausage. Simply cut the casing for this recipe and use 1/4 pound of the chorizo meat inside.
Which brings me back to these chorizo burgers.
A good burger is many things, but one of the most essential things is that it should be juicy!!! I’m talking like 4 napkins for wiping your mouth and hands kind of juicy. Juicy burgers come from two things — having a good ratio of lean meat to fat, and not overcooking your meat. Fat gives you that juice we’re looking for, as well as flavor!
Meat Ratio for Mexican Burgers
For any beef burger we like to use at least 80% lean and 20% fat (i.e. 80/20). If you want an even juicier burger (who doesn’t?!), then 70/30 (30% fat to lean) is an even better bet, but it isn’t a common ratio. Local markets tend to carry a lot of 85/15, which is fine too, but 80/20 seems to be the sweet spot for us.
We use 11/2 totals pounds of meat. 1 1/4 of it is the beef, and then we add a small bit of the chorizo sausage. It’s the right balance of that spice flavor for us. You can adjust the ratio to your preference. The more chorizo sausage, the spicier it will become. If you can’t find chorizo, then hot Italian sausage works as a nice alternative.
Now when it comes to smoking your meat, we like to make our patties fairly thick (about 1-inch), so that they can stay on the smoker long enough to soak up some of that delicious smoky flavor without cooking all the way through.
How to Smoke a Mexican Burger
We smoke and then we sear them.
Start with smoking the meat at a low temperature. Smoke them for about 45 minutes at 200-225 degrees. Once the burgers come up to around 130 degrees, pull them off and transfer them to the grill to finish.
While the burgers are smoking, add the poblano peppers to the smoker so they soften at the same time.
Prepare your grill for two zone grilling as the burgers start to smoke so it’s ready when you want them to finish.
You don’t have to finish them on the grill. You can totally keep them on the smoker until they reach the recommended temp of 160, but if you want that sear, and I think you do, then I highly recommend taking that extra step and finish them over fire. Or you can finish over a medium heat in a cast iron pan on the stove top.
Once you transfer them to the grill they will finish cooking very quickly, so this is where you need your thermometer to keep monitoring. Don’t let them get over 160, because that’s where you’ll start to loose all that moisture and flavor! This can happen quickly!
Once they get to 150 slap on your cheese, if you’re into that, and let it melt during those last few moments. Once you hit 160 you’re in the safety zone for ground beef, so pull those bad boys off!!!
You can use your favorite flavorings to season up your meat.
BUT, if you want to try something a-mazing, a touch spicy, and full of ridiculously awesome Mexican flavors, then try this recipe for Smoked Mexican Burgers with Chorizo and Smoked Poblanos.
Take mayo and add adobo sauce juice (from a chipotle can) and any of your favorite flavors. Double the batch for a great fry sauce.
This, my friends, is the ultimate smoked burger. Warning: this may ruin you from ever going to another burger joint again. When you can make these, you really don’t need anything else.
Mexican Burger Recipe
Smoked Mexican Burgers with Chorizo and Smoked Poblanos
For the Burgers:
For the Chipotle Aioli:
- ½ cup mayo
- 2 tablespoons Chipoltle in adobe just the juice (see notes below)
- 1 teaspoon fresh lime juice
- 1 teaspoon agave or honey
- 1/2 teaspoon kosher salt
- Tomato slices
- Sliced White Onion
- Butter Lettuce
For the Burgers:
- Prep your smoker to 200 – 225 degrees with pecan or other fruit wood.
- Combine your beef, ground chorizo, and seasonings. Form into 4 equal size patties (they should come out to approximately 1/3 to 1/2 lb each). Aim for around 1-inch thick patties.
- Place on smoker for 45-60 minutes until the burgers reach approx 130 degrees (actual cooking time may vary based on environmental conditions. Always use a thermometer to check for proper temp).
- While the burger are on the smoker fire up your grill.
- Transfer the burgers to the grill and cook over direct heat until they reach an internal temperature of 160. (Add cheese and let melt around the 150 mark).
- Remove from heat and add poblano peppers, aioli, and other toppings, to assemble your burgers.
For the poblano peppers:
- Place poblano peppers on smoker while the burgers are cooking. Smoke for 45 min – 1 hour.
For the Chipotle Aioli:
- Mix all aioli ingredients together. Adjust flavors to your preference. If you don’t want it too spicy, go light on the chipotle.
These chorizo burgers are bold and full of smoky flavors, juicy meat, and a bit of spice. I’m looking for a wine that can stand up to those smoky and spicy flavors from the meat and chipotle aioli, yet not overpower the gorgeous smoke flavors from the tender meat. For something with great flavor, but not too overpowering, I like bolder red wines that aren’t too high in tannin, like Syrah or Malbec. But I wouldn’t argue with a bold flavored fruity rosé to pair with this too, especially in the warm summer sun. The fruity flavors and colder temperature will refresh your palate between bites of these spicy burgers. Yum!
This post was first published in April of 2016, and updated in April of 2020 with edited content and steps.
Disclosure: This post contains affiliate links for the ThermoPop and Thermapen digital thermometers. That means if you purchase one of these awesome thermometers we receive a small commission. Whether a Thermapen or not, we truly believe a good thermometer is absolutely essential for grilling and smoking meat!!
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